Case Studies on AppliedAM

A $200,000 Problem - and a Student at Western University, Canada, Who Is 3D Printing the Solution

Sun, 14 Jun 2026 00:00:00 +0000

What if one of the most critical pieces of equipment in an operating room could be built for a fraction of its commercial price, by anyone, anywhere in the world? That is exactly the question Rebecca Kaaya Nansubuga, a graduate student in Western University, Ontario, supervised by Dr. Joshua Pearce, is working to answer.

Rebecca sharing her vision with the research community

Is 3D Printing Really Changing the Production Space?

Sun, 09 Feb 2025 00:00:00 +0000

3D printing is one of the most powerful tools for overcoming industry challenges, enhancing efficiency, and optimizing production. Here is a compelling case study demonstrating how this technology can deliver game-changing solutions by simply thinking outside the box.

PRECISE GROUP is a leading provider of advanced printing solutions in Dubai and a pioneer in introducing 3D printing to the GCC region. During my time with them, we received an interesting project: printing an embossed logo on 10,000 glass tubes.

Lightweight Drone Frame Using Topology-Optimized FDM Parts

Sat, 20 Jan 2024 00:00:00 +0000

Project Overview

This project explores how topology optimization combined with FDM additive manufacturing can produce a competition-grade racing drone frame that is significantly lighter and stiffer than a conventionally designed equivalent.

The final frame weighs 87 grams compared to 142 grams for the baseline design - while maintaining equivalent torsional stiffness under flight loads.

The Problem

Standard racing drone frames are cut from flat carbon fiber plate stock. This limits geometry to 2.5D shapes and wastes material.